Category: Blog

Injection moulded plastics from Mardon offer quality solutions for manufacturers and DIYers, ensuring durability and precision for every project.

Injection moulded plastics for sale at Mardon offer practical, cost-effective solutions for various applications. These plastics are formed by injecting molten material into moulds, making them ideal for creating complex shapes with precision. Choosing the proper material is important for both manufacturers and DIY enthusiasts.

Leading Injection Moulded Plastics for Sale: Ideal Choices for Manufacturing Needs

Manufacturers often seek injection moulded plastics that offer durability and versatility for high-volume production. Polycarbonate, for example, is a tough plastic that provides excellent impact resistance, making it ideal for safety equipment and automotive components. This material’s ability to withstand extreme conditions ensures it performs well in demanding manufacturing environments.

The alternative ABS (Acrylonitrile Butadiene Styrene) is also widely used. The electronics and home goods industries frequently employ ABS because of its strength and stiffness. Its resilience and ease of processing make it a preferred choice for mass production, especially in sectors requiring high-performance components.

For applications requiring superior heat resistance, polyphenylene sulphide (PPS) is often the material of choice. Parts that must withstand thermal stress in electrical or automotive applications are best suited for PPS, a high-performance plastic that keeps its strength even at high temperatures. Its exceptional chemical resistance also adds to its appeal in industrial settings.

Versatile Injection Moulded Plastics for Sale: Perfect for Your Next DIY Venture

Injection moulded plastics for sale in the market aren’t just for large-scale manufacturers; they’re also highly practical for DIY projects. Here are some of the top picks for DIYers looking to work with high-quality materials:

•  Polypropylene (PP): Lightweight and flexible, PP is perfect for DIYers working on storage solutions, containers, or garden tools.

•  Polystyrene (PS): This affordable plastic is easy to shape and is commonly used for creating models, display cases, or arts and crafts projects.

•  PVC (Polyvinyl Chloride): PVC’s durability and versatility make it a great choice for plumbing projects or creating structural elements for home renovations.

•  Nylon: Known for its toughness, nylon is ideal for making custom parts that require abrasion resistance, such as hinges or gears.

•  Polyethylene (PE): Often used for storage bins and outdoor furniture, PE is a robust plastic that handles various weather conditions, making it perfect for outdoor DIY projects.

•  Acrylic (PMMA): A clear plastic that is often used in DIY signage or display cases due to its glass-like appearance, making it ideal for projects requiring transparency.

Selecting the right injection moulded plastics for sale can make a significant difference, whether you’re working in a manufacturing environment or tackling a DIY project. Mardon Australia is a leading Australian manufacturer offering a comprehensive range of Mardon-branded and custom products, perfect for various industrial and domestic uses. We provide quality materials and superior customer service ensuring that your next project will benefit from the best plastic solutions available.

Choose durable, high-quality materials tailored to your project’s needs and take the first step toward exceptional results. We also offer custom plastic injection mouldings, designed to deliver exceptional quality for your DIY projects.

Bung washer supply by Mardon in Australia guarantees a safe and secure liquid storage solution with durable, leak-proof washers for sealed drums and containers.

When storing liquids safely, choosing the right sealing solution is crucial. Mardon, a trusted name in Australia, offers a high-quality bung washer supply designed to prevent leaks and contamination. Whether you’re storing chemicals, oils, or other liquids, our durable washers ensure a secure seal for your drums and containers, providing peace of mind for businesses in various industries.

Qualities and Uses of Bung Washers

Bung washers are sealing components designed to provide a tight, leak-proof seal for containers, such as drums, barrels, and kegs. These washers are typically used with bung plugs (also known as drum bungs), which are threaded caps that fit into the opening (bunghole) of a container.

The primary function of bung washers is to prevent the contents of the container from leaking out and to protect against external contaminants entering the container.

They are typically circular in shape and come in various sizes to match the corresponding bung plugs and container openings. The inner diameter of the washer fits snugly around the bung, while the outer edge seals against the container surface.

Some of the most common uses of bung washers are as follows:

•  Sealing Drums and Barrels: Bung washers are essential for sealing drums, plastic barrels, and metal containers, especially those used for transporting or storing liquids like oils, chemicals, or hazardous materials.

•  Preventing Leaks: By creating a tight seal between the bung plug and the container, bung washers help prevent leaks during storage and transport, ensuring that the contents remain secure.

•  Protecting Contents: These washers protect the contents from contamination by dust, moisture, or other external elements, thereby preserving the quality of the stored material.

Bung Washer Supply from Mardon

When you take advantage of bung washers, you can ensure your containers remain sealed, reducing the risk of spills and leaks, especially during transport. They can also help maintain the integrity of the contents you are storing, especially for sensitive products, by providing an airtight seal.

For safe and secure storage of liquids, you can opt for bung washers from Mardon.

Our bung washer supply can help create a tight, leak-proof seal between the bung plug and the container. When the bung plug is screwed into the opening of a drum or barrel, the washer compresses to fill any gaps, effectively preventing liquids from seeping out.

We then offer bung washers in materials known for resisting chemicals. This ensures that they will not degrade, swell, or react with the contents of the container, even when storing aggressive substances like solvents, oils, or corrosive chemicals.

Our bung washers are also designed to withstand extreme temperatures, UV exposure, and harsh environmental conditions. This durability ensures that they can provide a reliable seal over extended periods, even in outdoor storage or challenging environments.

Compared to other sealing materials, bung washers are relatively inexpensive yet provide significant protection for stored liquids. We can easily supply them to you, which means your business can quickly restore the integrity of a container’s seal without the need for costly repairs or replacements.

Bung washers are a small yet crucial component for anyone dealing with the storage and transportation of liquids in sealed containers. Visit Mardon’s online shop today to order high-quality bung washers.

Manage flag pole ropes effortlessly with high-quality snap hooks from Mardon Australia. Durable, reliable, and designed for easy installation in Australia.

Snap hooks from Mardon Australia offer a simple solution for managing flag pole ropes. Built for durability and ease of use, these snap hooks ensure secure and efficient flag adjustments. Available across Australia, we provide high-quality products that make flag pole management effortless.

A Quick Look at Snap Hooks

Snap hooks, also known as spring clips or carabiner clips, are fasteners with a spring-loaded gate designed to quickly attach or detach an item, typically for securing ropes, chains, or other equipment. They come in various sizes and materials, but their core function is to provide a reliable and easy method of connection and disconnection without the need for additional tools or hardware.

In terms of flagpole rope management, snap hooks are often used to attach and detach the flag to the rope that hoists and lowers it. These hooks ensure that the flag can be raised and lowered efficiently and securely, while also enabling easy replacement or storage of the flag.

Picking the Right Snap Hooks

When choosing a snap hook for managing your flagpole rope, several factors should be considered to ensure it’s both functional and durable. Here are some things you should look for:

•  Material: There are many materials that can be used in making snap hooks. For instance, stainless steel is the most common and recommended material for flagpole snap hooks because of its resistance to corrosion and durability in outdoor environments. It can withstand the harsh conditions of wind, rain, and sun exposure without rusting. Brass snap hooks are another option that offers corrosion resistance, though they may not be as durable as stainless steel in extreme conditions.

•  Size and Weight Capacity: Snap hooks come in various sizes, and selecting the right one is critical for proper functionality. The hook should be large enough to accommodate the flag’s grommet while ensuring a secure connection. You must also check the weight capacity of the snap hook to ensure it can handle the weight of your flag, especially if it’s larger or heavier.

•  Locking Mechanism: Most snap hooks have a spring-loaded gate, which makes it easy to open and close the hook, allowing for quick attachment and detachment. Some snap hooks, alternatively, come with a locking feature that prevents the hook from accidentally opening. This can be useful if your flagpole is exposed to strong winds or if you want to ensure that the flag stays in place.

•  Durability and Weather Resistance: Since flagpoles are usually outdoors and exposed to various weather conditions, it’s important to choose a snap hook that can handle extreme temperatures, rain, and UV exposure without degrading. Stainless steel is highly resistant to these elements, making it an excellent choice for long-lasting durability.

•  Ease of Use: Look for snap hooks with a smooth, easy-to-operate gate. You don’t want to struggle when attaching or detaching the flag, especially if you need to do it frequently. A well-designed, user-friendly hook will allow you to manage your flagpole rope with ease.

Snap Hooks from Mardon Australia

To gain access to high-quality snap hooks for your effortless flag pole rope management, visit the Mardon Australia online shop today. We offer snap hooks made from UV-stabilised nylon, which makes them useful in a wide variety of flag pole rope applications.

Buy quality marine-grade nylon door hinges from Mardon Australia. Rust-proof, durable hardware for boats and coastal homes. Available now across Australia.

Mardon Australia offers high-quality marine-grade nylon door hinges, made from Marine Grade 316 Stainless Steel Pins with no-rust properties. Designed for durability and performance in harsh coastal environments. Perfect for boats and homes near the ocean, these rust-proof hinges are built to withstand saltwater exposure and extreme weather conditions.

What are Marine-Grade Nylon Hinges?

Marine-grade nylon door hinges are specialised hinges made from a high-performance, durable plastic material designed to withstand the harsh marine environment. These hinges are ideal for use on boats, yachts, and other watercraft since they are often exposed to saltwater, humidity, and UV radiation. If you opt for metal components in these settings, expect them to deteriorate quickly.

These special door hinges can be processed through injection moulding.

Maximise Marine-Grade Nylon Hinges

Marine-grade nylon door hinges are a popular choice for boats and coastal homes due to their durability and resistance to harsh marine environments.

Here are some reasons why they’re a preferred option in these settings.

•  Corrosion Resistance: Marine-grade nylon is highly resistant to corrosion from saltwater, unlike metal hinges that can rust or degrade over time. This makes nylon hinges ideal for coastal settings or boats exposed to salty air and water.

•  Lightweight: Nylon is lighter than metal alternatives, which is particularly beneficial for boats where weight reduction can improve fuel efficiency and handling.

•  Weather Resistance: Nylon doesn’t absorb moisture, so it won’t swell, warp, or deteriorate in humid or wet conditions. It also resists UV damage, meaning it won’t degrade when exposed to the sun over long periods.

•  Low Maintenance: These hinges require minimal maintenance compared to metal hinges that need regular lubrication or cleaning to prevent rust. Marine-grade nylon is durable enough to function without constant upkeep.

•  Smooth Operation: Nylon hinges offer smooth and quiet door operation, a feature highly valued on boats and in homes where noise minimisation is important.

•  Cost-Effective: Nylon hinges are often more affordable than their metal counterparts, making them a cost-effective option for both boat owners and those building or renovating coastal properties.

•  Environmental Benefits: Being a synthetic material, nylon is non-toxic and, in some cases, recyclable, offering a more eco-friendly option compared to metals which may involve more intensive resource extraction processes.

Marine-grade nylon hinges are an excellent choice for doors and gates in environments, replacing traditional metal hinges that may fail to perform effectively.

Marine-Grade Nylon Hinges by Mardon

To invest in high-quality marine-grade nylon hinges, contact Mardon Australia today. We offer marine-grade nylon hinges in various dimensions, with choices ranging from 38mm to 101mm.

We process them out of UV-stabilised nylon 6 with a 316-grade stainless steel pin, which makes them stand out for their unwavering strength and resistance to rust and corrosion. They won’t also seize up without lubrication. Moreover, they are non-conductive and food-grade approved.

Some applications of our marine-grade nylon hinges include the following:

•  Marine hardware: They are Ideal for salt and sun exposure, making them perfect for hatches, cupboards, storage lids, and even underwater tread boards.

•  General hardware: They can also be used for hanging doors and all hinge-required applications.

•  Animal shelters: They are also effective in dog kennels and chook pens.

With over 55 years of experience, Mardon Australia has handcrafted high-quality hinges for a wide range of industries, ensuring exceptional performance and reliability.

Custom plastic injection moulding services by Mardon Australia. Shop for Australian-made, durable products that maximise product lifespan. Order now!

Custom plastic injection moulding is a key technique for producing long-lasting, high-performance products. At Mardon Australia, we specialise in creating tailored solutions that extend the lifespan of your products. Our precision moulding services cater to diverse industries across Australia, offering exceptional durability and efficiency for your plastic components.

Why is Custom Plastic Injection Moulding Necessary?

Custom plastic injection moulding is a manufacturing process that involves designing and producing plastic parts tailored to specific requirements or applications. It’s an advanced form of plastic moulding where a unique mould is created to match the exact specifications of a particular product or component.

In this process, plastic pellets are melted and injected under high pressure into a custom-designed mould, where the material cools and solidifies into the desired shape.

There are a couple of reasons why this process is necessary.

•  Precision and Complexity: This process allows the creation of highly precise, complex parts tailored to specific applications that standard moulds can’t achieve.

•  Enhanced Product Functionality: Custom designs then enable parts that meet unique industry requirements, improving product quality and performance.

•  Cost Efficiency: While initial mould setup is an investment, custom moulding reduces per-unit costs in large-scale production and minimises waste.

•  Reduced Secondary Processing: Custom moulding likewise accommodates complex designs, often eliminating the need for additional processing steps.

•  Durability and Material Versatility: Customisation enables the selection of materials best suited to specific applications, such as UV-resistant plastics.

•  Industry-Specific Solutions: Custom plastic injection moulding supports the production of parts that can withstand stress, temperature, or environmental factors, which are essential for sectors like automotive and medical.

Mardon Australia Helps in Improving Product Lifespan

To improve product lifespan, Mardon Australia carries out custom plastic injection moulding meticulously.

The first step in our custom plastic injection moulding process is designing the part and creating a 3D model. We work closely with the client to understand the part’s functional requirements, including material selection, strength, flexibility, and environmental factors.

Once the design is finalised, we create a custom mould. The mould is precision-engineered to match the specifications in the CAD model. It is also designed with channels for the plastic to flow into and areas to allow for cooling, ensuring that the part is both well-formed and solidified properly.

Selecting the appropriate plastic material is also vital during this process. We choose materials based on the part’s end use. We also consider factors like chemical resistance, temperature tolerance, strength, and flexibility. The selected material is fed into an injection moulding machine to melt the plastic pellets or granules.

The molten plastic is then injected under high pressure into the custom mould cavity, filling the shape of the part. The mould is kept at a controlled temperature to ensure the material solidifies at the right rate. The cooling phase is critical, as it determines the final quality of the part and its structural integrity. After the part has cooled and solidified, the mould is opened, and the part is ejected.

At this stage, any excess plastic or flash that remains around the edges of the part may be trimmed or removed. In some cases, secondary processes such as drilling, polishing, or coating might be required to meet additional specifications.

Injection moulded plastics manufacturer Mardon Australia provides custom plastic solutions across Australia, delivering quality parts for various industries.

As a leading injection moulded plastics manufacturer, Mardon Australia delivers custom solutions tailored to meet the specific needs of industries across Australia. Specialising in high-quality moulding processes, Mardon ensures precision and durability in every product, from small components to complex parts. With a commitment to innovation and reliability, Mardon Australia is the choice for businesses looking for trusted plastic manufacturing solutions.

Here at Mardon, we make things easy for our customers, and we also have an Online Shop for various parts for marine accessories, campers and caravans, cooler box fittings, flags and banners, hinges, I.D. & tag holders.

Find the Best Injection Moulded Plastics Manufacturer

Finding the best injection moulded plastics manufacturer requires careful evaluation to ensure quality, efficiency, and the right capabilities for your project.

Here are some things you can do to find the best injection moulded plastics manufacturer.

• Evaluate Manufacturing Capabilities: Start by assessing the manufacturer’s machinery, materials, and production capacity capabilities. Look for a facility with up-to-date equipment to ensure efficiency and precision, especially if you have large production requirements. If your project requires specific materials like thermoplastics or high-performance resins, verify that the manufacturer can source and handle them appropriately.

• Check Industry Experience: The best injection moulding manufacturers often specialise in specific industries, such as automotive or medical. Experience in your industry makes them more likely to understand regulatory requirements, product standards, and quality expectations.

• Assess Quality Control Standards: Quality control is crucial in injection moulding, as defects can lead to costly issues. Look for certifications to indicate that the manufacturer adheres to strict quality management processes. Inquire about their quality control protocols, including testing procedures, inspection standards, and post-production checks.

• Evaluate Design and Engineering Support: Many manufacturers offer additional support services, such as design for manufacturability, prototyping, and engineering consultation. If your product requires complex designs or customisation, a manufacturer with in-house design and engineering support can help optimise your design for efficient moulding.

• Review Production Flexibility: Manufacturing delays can impact your entire supply chain. Ask about the manufacturer’s lead times and production schedules to see if they can meet your timeline. Flexible manufacturers can scale production up or down based on your needs, which is especially useful for growing businesses or those with seasonal demand.

• Examine Cost Structure and Transparency: Obtain detailed quotes from potential manufacturers to understand their cost structure. Reputable companies provide transparent pricing, including setup costs, moulding costs, and any additional fees.

Researching, comparing options, and prioritising quality and service will help you find a manufacturer that aligns with your business goals.

Investing in Custom Solutions by Mardon Australia

If you want the best custom injection moulded plastic solutions for your applications, you’ll never go wrong with Mardon Australia.

Mardon Australia, established in 1964, has been a pioneer in the plastic injection industry, consistently delivering high-quality products at the most competitive prices. Our commitment to comprehensive client support, adherence to stringent quality standards, and the incorporation of cutting-edge technologies in our production processes have set us apart as industry leaders.

As an Australian manufacturer of injection-moulded plastics, we cater to both domestic and international markets by offering a range of Mardon products and custom moulded services.